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COST REDUCTION

COST REDUCTION

Energy is a significant cost in the production of pharmaceuticals, and therefore reduction in energy usage whilst maintaining quality and compliance is a key driver for many of our clients.

Heating, ventilation and air conditioning (HVAC) within regulated environments is typically responsible for consuming up to 40-80% of a site’s total energy, and it therefore tends to also represent the largest opportunity for improvement. Our team are proven experts in this field, having identified in excess of $50m of savings for our clients from HVAC optimisation alone over the past year.

All of our work is fully quantified, with initial opportunity identification studies looking at likely savings/costs/payback, followed by detailed project development/feasibility in preparation for capital investment request/approval with cost savings and payback periods calculated (as well as CO2 emissions and energy usage reduction). Most of our solutions have a high return on investment, typically with simple paybacks of well under 5 years.

To verify project outcomes and savings, we developed our MEMUTM product, which is a GSM enabled mobile energy monitoring unit which can be deployed anywhere in the world. It picks up readings from wireless sensors (temp, power, fluid flow, humidity, pressure, air flow or any measured input) and calculates the energy expended on virtually any energy consuming plant. Data is uploaded to a website/dashboard portal for viewing energy trends at equipment level.

To find out more about MEMUTM click here.

LATEST COST REDUCTION NEWS

News article
HELPING BIG PHARMA BUILD BACK BETTER

Posted on

What we do next can change everything. As the world recovers, we have the chance to reset our priorities and build back better than before.The COVID-19 pandemic is the biggest global health emergency of our time, affecting people’s livelihoods and much of the world’s economies. When lock-downs and restrictions start to relax, attention should be turned to the #BuildBackBetter…

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News article
VIRTUAL ROUND TABLE: SUSTAINABILITY IN THE PHARMACEUTICAL INDUSTRY

Posted on

EECO2 is delighted to be Knowledge Partner on the upcoming Virtual Round Table Meeting ‘Sustainability in the Pharmaceutical Industry’, taking place on the 24th of September at 10.30am GMT.The meeting is led by Mark O’Connor who heads up the Global Energy Management Program for MSD, and EECO2’s Director Keith Beattie is working with Mark to…

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COST REDUCTION CASE STUDIES

Energy saving projects identified through an ESOS audit

United Kingdom | Pharmaceutical Manufacturing | HVAC, Energy efficiency, cost reduction

project brief

EECO2 was asked to perform an ESOS audit, feasibility study and complete energy saving projects on a client site, focussing on the HVAC systems.

OUR RESULTS

Energy savings identified (per year):

2.5 MWh

17% reduction in site energy consumption

Energy cost savings identified (per year):

£ 180,000

15% reduction in site energy costs

Emissions reduction (per year):

720 tonnes

of CO2

HVAC energy audit for R&D facility and implementation plan

Philadelphia, USA | Research & Development Labs | HVAC, Energy efficiency, R&D, Laboratories

project brief

EECO2 were appointed to deliver a prioritised implementation plan for a large R&D facility

OUR RESULTS

Energy savings identified (per year):

30,995MWh

Energy cost savings identified (per year):

$1,459,000

22% reduction in site energy costs

Emissions reduction (per year):

11,304 tonnes

of carbon emissions

EECO2 supported the Top 10 Pharmaceutical Manufacturer in delivering Global Energy Reduction Projects

Kenya | Pharmaceutical Manufacturing | HVAC, Energy efficiency, Energy assessment, Savings

project brief

EECO2 were commissioned to deliver energy savings in highly regulated environments for a global pharmaceutical business.

OUR RESULTS

Energy savings identified (per year):

478,072 kWh

Energy cost savings identified (per year):

8,667,436 KES

21% reduction in site energy costs

Emissions reduction (per year):

182 tonnes

of CO2 emissions

Identifying opportunities to reduce energy demand at a pharmaceutical manufacturer in Singapore

Singapore | Pharmaceutical Manufacturing | HVAC, Energy efficiency, Energy assessment

project brief

EECO2 were tasked to reduce energy demand at the client site, without compromising on compliance or laboratory safety.

OUR RESULTS

Energy savings identified (per year):

2,200 MWh

Energy cost savings identified (per year):

$347,000

Emissions reduction (per year):

985 tonnes

of carbon emissions

Identifying opportunities for fume cupboard energy reduction at R&D chemistry laboratories in the UK

United Kingdom | Research & Development Labs | Energy efficiency, Energy assessment, R&D, Laboratories

project brief

EECO2 were commissioned to deliver an assessment of fume cupboard energy consumption at UK R&D chemistry laboratories

OUR RESULTS

Energy savings delivered (per year)

293,000 kWh

Energy cost savings (per year)

£12,000

Emissions reduction (per year)

75.4 tonnes

of CO2

Identifying opportunities for energy reduction at an aseptic pharmaceutical manufacturing facility in Italy.

Italy | Pharmaceutical Manufacturing | HVAC, Energy assessment, BMS optimisation

project brief

EECO2 were commissioned to deliver an HVAC energy focussed assessment of this aseptic pharmaceutical manufacturing site.

OUR RESULTS

Energy savings identified (per year):

13,621,000 kWh

(13,621 MWh)

Energy cost savings identified (per year):

€944,000

20% reduction in site energy costs

Emissions reduction (per year):

3,518 tonnes

of CO2 emissions

HVAC energy reduction in a pharmaceutical warehouse

USA | Pharmaceutical Manufacturing | HVAC, Energy efficiency, Energy assessment

project brief

Our brief was to reduce energy demand without compromising on quality or compliance.

OUR RESULTS

Energy savings delivered (per year)

1,950 mWh

Energy cost savings (per year)

$135,000

Emissions reduction (per year)

917 tonnes

of CO2

HVAC energy savings delivered by optimisation of a dehumidification system

Japan | Pharmaceutical Manufacturing | HVAC, Energy efficiency, Energy assessment

project brief

Our brief was to reduce HVAC energy consumption without adverse impact on product quality or safety.

OUR RESULTS

Energy savings delivered (per year)

1,165,336 kWh

Energy cost savings identified (per year)

£57,000

Emissions reduction (per year)

233 tonnes

of CO2

Tablet manufacturing suite heating, ventilation and air conditioning system upgrade

Cape Town | Pharmaceutical Manufacturing | HVAC, Energy efficiency

project brief

EECO2 was asked to assist in reducing energy demand at a tablet manufacturing facility without compromising product quality or regulatory compliance.

OUR RESULTS

Energy savings (per year)

363,000 kWh

Energy cost savings (per year)

£36,000

Emissions reduction (per year)

336 tonnes

of CO2

HVAC controls optimisation at pharmaceutical manufacturing facility

Puerto Rico | Pharmaceutical Manufacturing | HVAC, Energy efficiency, BMS optimisation

project brief

Heating, ventilation and air conditioning (HVAC) and building management system (BMS) were not operating optimally so EECO2 were asked to implement efficiency improvements.

OUR RESULTS

Energy savings identified (per year)

5,847,000 KWH

Energy cost savings identified (per year)

$900,000 USD

Emissions reduction (per year)

2,602 tonnes

of CO2


DO YOU HAVE A ENVIRONMENTAL SUSTAINABILITY PROGRAMME THAT YOU NEED SUPPORT WITH?

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