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Build Back Better

HELPING BIG PHARMA BUILD BACK BETTER

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What we do next can change everything. As the world recovers, we have the chance to reset our priorities and build back better than before.

The COVID-19 pandemic is the biggest global health emergency of our time, affecting people’s livelihoods and much of the world’s economies. When lock-downs and restrictions start to relax, attention should be turned to the #BuildBackBetter campaign.

Previously used by other organisations including The World Health Organization in 2013, referring to opportunities of reform in the aftermath of nationwide emergencies1, the campaign name has resurfaced in the face of the COVID-19 pandemic.

The keynote address by Alok Sharma, Business Secretary and COP26 President, at the Let’s Build Back Better event on 3rd August 2020 highlighted the importance of continuing to tackle climate change;

“Today, governments and businesses are, rightly, focussing on their response to the coronavirus pandemic. But the climate crisis remains as acute as ever.”

Sharma stated that this is a critical moment in the fight against climate change and that it is ‘imperative that we work together, in the aftermath of the coronavirus, and ahead of COP26, to build back better’2.

The Build Back Better campaign is not focused on helping industries return to normal, but to use this as an opportunity to improve the norm and become better than before. An industry that would greatly benefit from this campaign to improve sustainability is the pharmaceutical industry. With the journey back to normality, plans need to be in place to ensure that employees have clean and safe working environments to return to, with the aim of significantly reducing their risk of contracting COVID-19. 

One way to incorporate required changes and return better than before, is for companies to invest more seriously in their sustainability plans with the mindset of pairing recovery action with climate action. This will allow the pharmaceutical industry to emerge stronger than before, whilst protecting the environment and improving global sustainability. 

In the short term and as buildings and sites start to reopen, the focus must be on keeping the workforce safe. In July, The World Health Organisation stated that there is a growing body of evidence that the SARS-CoV-2 virus (which is the cause of COVID-19) can be spread through the air, particularly in poorly ventilated indoor spaces3; therefore ventilation provision, assessment and maintenance should be top of the list. 

A heating, ventilation, and air conditioning (HVAC) assessment should be completed in all areas of each site, to ensure that they are compliant and running initial system modifications are undertaken to protect people and limit the spread of SARS-CoV-2 within HVAC systems. These modifications will most likely increase energy consumption and carbon emissions, therefore post pandemic it will be important to achieve a more sustainable long-term fix. Perhaps obvious, but also essential that all personnel follow government and company guidelines on surface cleaning, personal hygiene, physical distancing & separation measures.  

All large businesses have an ethical and legal requirement to monitor and reduce energy usage, carbon footprint and levels of greenhouse gas emissions, with public oversight via the Carbon Disclosure Project (CDP)4 and others. Inevitably, energy and water usage and climate change appear high up the risk materiality rankings of most large companies. As we start to emerge post-lockdown, new strategies and targets at corporate levels should be in place to reduce climate change or existing targets be brought forward. Earlier this year AstraZeneca brought forward their decarbonation plans by more than a decade and now have an ‘Ambition Carbon Zero’ program, committing zero carbon emissions from operations across the globe by 20255. AstraZeneca’s plans should be the blueprint that other companies across the pharmaceutical industry should be striving to achieve. 

For large companies to meet and potentially exceed energy reduction targets, global multi-site strategies should be in place to accurately measure and report the results. This involves identifying and implementing energy, water, and greenhouse gas reduction opportunities at each site. Analysing entire site energy consumptions, identifying problem areas, and implementing energy efficiency projects will provide emission and cost reductions. Once potential projects have been selected from an initial energy assessment, water assessment or Energy Savings Opportunity Survey (ESOS), a study that develops the detailed solution should be carried out. This feasibility study should include concept designs, risk assessments and detailed costs and savings to enable you to fund and implement projects. HVAC systems within regulated environments is typically responsible for consuming up to 70% of a site’s total energy, and it therefore tends to also represent the largest opportunity for improvement.  

To build back better, innovation and new technologies should emerge and shift the overall industry. A great place to start is reviewing sustainability and energy efficiency of cleanrooms. A review of cleanroom costs in Europe indicated that energy consumption accounts for 65-75% of the annual cost of running a cleanroom, with HVAC systems accounting for the majority of this6. In most cases, particle generation rates are low and air flow rates are set much higher than required. The standard industry model for both existing and new cleanroom construction has not changed for over 50 years, and a new innovative technology that allows for adaptive, demand-based control of the cleanroom’s HVAC system is the future and the key to a more sustainable cleanroom. The ICCS® (Intelligent Cleanroom Control System) regulates and controls based on the particle concentration within the cleanroom, not just on the air change rate, allowing for a reduction in air flow when not required. It is an overdue technological leap forward for cleanroom design and operation offering continuous monitoring of cleanroom performance, whilst assuring product quality, improving compliance and sustainability, and achieving significant energy savings. With this technology EECO2 has demonstrated energy savings of up to 60% on traditional control systems 7. 

With the availability of improved knowledge, advanced technology, and an opportunity to change the norm; Now is the time to act and build back better.


Want EECO2 to help you Build Back Better? Contact us today.

References

  1. https://www.who.int/mental_health/emergencies/building_back_better/en/
  2. https://www.gov.uk/government/speeches/lets-build-back-better
  3. https://www.bbc.co.uk/news/world-53329946
  4. https://www.cdp.net/en
  5. https://www.astrazeneca.com/media-centre/articles/2020/ambition-zero-carbon-22012020.html
  6. eeco2.com/iccs
  7. eeco2.com/iccs

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Latest News

NO TRAVEL? NO PROBLEM: EECO2’S REMOTE WORKING CAPABILITIES

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With air travel to and from the UK looking likely to be limited for some time to come, we wanted to take this opportunity to remind existing and prospective clients that much of our work can be carried out remotely without the need for travelling to sites or physical meetings. 

The EECO2 team is already well equipped for remote working including video conferencing and secure file transfer and the following key elements of our service can be facilitated remotely/virtually – don’t hesitate to get in touch for more information or to request a demonstration. 

Remote site energy surveys 

A site energy survey is usually the start point from which EECO2 can identify further opportunities for detailed project development and feasibility. 

Using the latest 3D mapping and visualisation technology, we are now able to carry out site energy surveys remotely, creating accurate interactive 3D models of facilities to enable detailed energy surveys and analysis.  

The resulting high quality record of site systems has a host of practical uses beyond the project and usually represents a cost saving on traditional methods. 

Facility design reviews (including HVAC and Cleanroom design) 

EECO2 can provide detailed evaluation of the energy efficiency performance of capital projects throughout the design process to ensure that new facilities and refurbishment projects operate optimally and in compliance with relevant directives.​ 

We have developed a portfolio of design guides and energy efficiency standards for several clients who use these within their capital project teams and also to educate project engineering design and delivery contractors.​ 

Because of our expertise in cGMP and pharmaceutical manufacturing, we know what works and what does not, and can challenge our clients to be better, whilst never compromising product quality or safety. 

MEMU 

EECO2’s MEMU (Mobile Energy Monitoring Unit) allows for the remote monitoring of energy consumption in addition to the status of filters in HVAC systems. Energy and maintenance managers are therefore able to identify exactly where and how much energy is being consumed in their facilities as well as being able to monitor filter integrity, reducing the need for physical interventions.   

The MEMU® is simple to install utilising wireless communication between sensors and can be tailored to meet a client’s specific requirements. It can be used to prove energy savings before and after a project. Data is transmitted via GSM technology to a bureau hosted by EECO2. This allows clients to view dashboards and access monthly reports. 

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#ISPE India will be hosting Pharma Best Practices Webinars over the next few months.

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EECO2 LAUNCHES ‘3CS’ INTEGRATED SERVICE

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EECO2 has launched a new service offer in order to better support clients to achieve their ongoing sustainability goals.

EECO2’s “3 Cs” proposition adopts a holistic view of carbon, cost and compliance, and uses a unique combination of tools, processes and regulatory expertise to tailor solutions to individual clients.

“EECO2 is a well-established business which works with most of the world’s top pharmaceutical companies” explained EECO2 director Keith Beattie.

“Our “3 Cs” model is an integrated approach which acknowledges that energy alone is not enough – risk-based analysis and careful evaluation of quality aspects provide opportunities to improve compliance at the same time as reducing cost.”  

EECO2 cite the example of the implementation of the new GMP Annex 1 as the type of project which would benefit from their integrated approach: “the requirement for a holistic contamination control strategy (CCS) is the perfect opportunity for manufacturers to consider carbon and cost improvements whilst identifying and mitigating risk and improving product quality.”   

For more information please contact info@eeco2.com.  

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#ISPE India will be hosting Pharma Best Practices Webinars over the next few months.

With the global pandemic putting a stop to physical events, this is a brilliant way of sharing best practice knowledge across the industry.

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ICS training

ICS STANDARDS TRAINING WORKSHOP – ISO 14644-16

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The National Standards Authority of Ireland (NSAI) and Irish Cleanroom Society (ICS) have announced a standards training workshop on the application of ISO 14644-16:2019, Energy Efficiency & Management in Cleanrooms.

Focusing on the new ISO 14644-16:2019 energy efficiency in cleanrooms, the training will examine practical worked examples and look at best practice approaches to Energy Efficiency. The subject matter experts leading the training, include EECO2’s Executive Director Keith Beattie, Conor Murray (Chairman ICS, Ireland) and Pier Angelo Galligani (ASCAA, Italy). Attendees will get the opportunity to look over key elements and opportunities for energy efficiency and ask the experts queries on their own situation.

The day will be split into a technical seminar in the morning and an interactive workshop in the afternoon, providing attendees with specific guidance on how to apply ISO 14644-16:2019 and update their own SOPs.

So if you are looking to optimise your cleanroom performance, book your place today on the standards training workshop and discover how from the experts. 

Workshop Seminar Details
  • Date: Wednesday, 25th March 2020
  • Duration: 1-day standard training workshop
  • Location: NSAI, 1 Swift Square, Northwood, Santry, Dublin 9, Ireland D09 A0E4
  • Cost: €500
  • The attendance fee includes notes, a hard copy or soft electronic PDF copy of ISO 14644-3:2019, refreshments and a selection of sandwiches and snacks at lunchtime.
The attendance will be restricted to no more than 30 people. Booking is on a first come basis.

Book your place

Read more about the event


Contact EECO2 to see how our team can help your site become more energy efficient.

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#ISPE India will be hosting Pharma Best Practices Webinars over the next few months.

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PHARMACEUTICAL MANUFACTURING AND CLEANROOM TECHNOLOGY EVENT

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Next week EECO2’s Keith Beattie will be presenting at SMi’s pharmaceutical manufacturing and cleanroom event. On the second day of the event, 10th October,  in London’s Copthorne Tara Hotel, Keith will be discussing;


“CLEANROOM COST, QUALITY & ENVIRONMENTAL SUSTAINABILITY
– CAN I AFFORD TO COMPROMISE
?”


The presentation that will take place at 9:50 will discuss the many options open to cleanroom users to minimise the energy consumption and operational costs of these highly energy intensive spaces. There are many efficiency improvements available that have proven to have no detrimental impact on the critical product quality needs. Topics discussed will include:
• Practical & proven top tips you can apply today to make a real & significant improvement
• Heads up on ISO 14644 part 16
• The business case to support action – illustrated with case studies.
• Future game changing innovation in cleanroom controls



More information on the event: click here

To ask for more information about Keith’s talk: contact EECO2


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#ISPE India will be hosting Pharma Best Practices Webinars over the next few months.

With the global pandemic putting a stop to physical events, this is a brilliant way of sharing best practice knowledge across the industry.

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ISPE BOSTON PRODUCT SHOW 2019

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EECO2’s Keith Beattie will be speaking at ISPE’s Boston Area Chapter Product Show on Wednesday, 18th September 2019 at Gillette Stadium, Foxboro, MA, USA. 

Cleanroom Energy Reduction – Possibilities for Now and in the Near Future

1:30 pm – 2:30 pm


The session will take place in Track 3: Innovation in Flexible Manufacturing. For the full agenda click here.

‘In the presentation, Keith will share his experience of working with global life science manufacturers to help them reduce costs and deliver on sustainability targets. He will cover some top tips and give pointers to useful sources of information and guidance. He will also share a vision of the future, that EECO2 are helping to make a reality, where cleanrooms can respond dynamically to the contamination challenges, maintaining and monitoring real-time quality compliance’.

More about the talk.


Keith Beattie – EECO2 Director

To hear more about the session or to contact EECO2 about what the team can do for you and your site, contact us today.

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#ISPE India will be hosting Pharma Best Practices Webinars over the next few months.

With the global pandemic putting a stop to physical events, this is a brilliant way of sharing best practice knowledge across the industry.

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NEW FEATURE: GUIDE TO ENERGY EFFICIENT CLEANROOM PROJECTS

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EECO2’s Keith Beattie and Matt Harris have worked together to produce a new feature for the August edition of Cleanroom Technology; ‘Guide to energy-efficient cleanroom projects’. This feature looks at delivering efficient and resilient manufacturing facilities in the energy intensive pharma industry. 

“The energy use in pharma processes is significantly affected by initial design decisions, making it an excellent opportunity for improving lifecycle cost visibility at an early stage”



Matt tells how sustainability reviews are often left until the late stages of a design, so nearly everything is already in place and it is very hard to make any real changes. He goes on to describe how this affects the new buildings as they become a replica of what has come before… with only slight changes. 

“Through EECO2’s experience of providing a range of services—efficiency workshops, survey, design—we see first-hand even relatively new facilities operating well below optimal levels. This highlights many of the issues with the standard construction process”



The piece discusses ‘old vs. new’, including why new facilities are often much less efficient than older ones and what needs to change for future design and build projects to become more energy efficient. One of the main suggestions is to keep it simple, with clear targets at the beginning of the project. 

“The efficient and resilient facilities of tomorrow don’t need to emerge from science fiction neither do they require huge additional budgets. We have the technology and design tools to deliver them today at no significant cost premium”

Read the full article here.

If you want to get in touch with EECO2 about this article or what we can do for your site – get in touch!

feature

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We know the importance of our customer. We pride ourselves on our knowledge, flexible approach and customer care. It is our mission to ensure our customers have a positive experience when working with our team.

http://www.eeco2.com

#feedback #whatcustomerssay #customercare

#ISPE India will be hosting Pharma Best Practices Webinars over the next few months.

With the global pandemic putting a stop to physical events, this is a brilliant way of sharing best practice knowledge across the industry.

https://register.gotowebinar.com/register/2105721305911786251

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EECO2 PROJECT AT CLIENT SITE IN MEXICO

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Recently, the EECO2 team visited an oral solid dose manufacturing site in Mexico. The team conducted a HVAC & BMS Assessment, including new GMP upgrade projects. In the end, there were a total of 11 projects identified.

With quantified savings of €198,000 – which is 12% of the total site energy cost! The projects have a simple payback period of 1.6 years.

HVAC design

Look out for the Case Study on this one!

To hear more about our energy efficiency solutions and pharmaceutical HVAC design, get in touch.

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We know the importance of our customer. We pride ourselves on our knowledge, flexible approach and customer care. It is our mission to ensure our customers have a positive experience when working with our team.

http://www.eeco2.com

#feedback #whatcustomerssay #customercare

#ISPE India will be hosting Pharma Best Practices Webinars over the next few months.

With the global pandemic putting a stop to physical events, this is a brilliant way of sharing best practice knowledge across the industry.

https://register.gotowebinar.com/register/2105721305911786251

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CLEANROOM TECHNOLOGY CONFERENCE

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This May, the Cleanroom Technology Conference will take place in Birmingham’s National Conference Centre, on 21st-22nd of the month. EECO2 attended last year, but this year the team will be exhibiting (stand A11). In addition to the exhibition stand, Keith Beattie of EECO2 will be speaking at the event, presenting the theme of “Cleanroom energy reduction – possibilities for now and in the near future”. The event is so popular again this year, that it has now sold out. If you would like some more information about Keith’s talk, but cannot attend the event, get in touch.


This year’s conference will bring together leaders and innovators within the cleanroom and contamination control industry to take a closer look at industry trends, standards and future of cleanroom design and technologies. The Cleanroom Technology Conference will highlight best practice and regulations affecting both cleanroom design and cleanroom operation across various sectors for those working in controlled environments and cleanrooms.

The event layout, below, shows the exhibitors, including EECO2 on stand A11.


EECO2 will also appear in the Cleanroom Technology magazine this month with an article discussing real-time optimisation, demand-based control and fail-safe retrofitting. The article identifies the benefits of having an intelligent HVAC system and provides more information on the Intelligent Cleanroom Control System, ‘a brainchild’ of EECO2.

The ICCS has been nominated for the Cleanroom Technology Conference awards this year, for ‘Best Cleanroom Innovation’ and for ‘Best Exhibitor Product – Technology’.

If you want any more information on EECO2, Keith’s presentation or ICCS, get in touch with the EECO2 team.

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We know the importance of our customer. We pride ourselves on our knowledge, flexible approach and customer care. It is our mission to ensure our customers have a positive experience when working with our team.

http://www.eeco2.com

#feedback #whatcustomerssay #customercare

#ISPE India will be hosting Pharma Best Practices Webinars over the next few months.

With the global pandemic putting a stop to physical events, this is a brilliant way of sharing best practice knowledge across the industry.

https://register.gotowebinar.com/register/2105721305911786251

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ESOS PHASE II

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ESOS PHASE II DEADLINE: 5TH DECEMBER 2019

With less than 8 months left until the mandatory Energy Savings Opportunity Scheme deadline, it’s extremely important to begin your compliance procedure. Now is the time to start thinking about ESOS Phase 2, become compliant and avoid fines of up to £235,000. The Environmental Agency are encouraging all participants to start the process as soon as possible to avoid the potential of shortage of Lead Assessors, especially after the chaos experienced in the 6 month run up to the phase one deadline.

See ESOS as an opportunity

If you look at ESOS as an additional cost, that is all it will every be. But if you see it as an opportunity to investigate potential energy and cost savings, you may end up saving a lot more than you spend. 

Analysis of a sample of the ESOS assessments undertaken by the Carbon Trust shows an average energy spend of approximately £1.8 million. The average reduction achievable through cost-effective measures was around 20 percent, which for business with an energy spend of £1.8 million would result in a saving of £360,000


Why EECO2?

With EECO2, your Energy Assessor will not just complete a simple walk through, but the team will perform a full evaluation and detailed report, specifying all potential energy saving projects, leading to a higher chance of more savings for the site.

Get in touch with EECO2 about ESOS.




More information about ESOS from The Carbon Trust:

What is ESOS?

The ESOS Regulations 2014 bring into force Article 8 of the EU Energy Efficiency Directive and mandate that large organisations in the UK undertake comprehensive assessments of energy use and energy efficiency opportunities at least once every four years.

Who is affected?

The criteria for inclusion to ESOS is not entirely straightforward, but essentially it applies to any large undertaking that carries out a trade or a business (most commonly a Company), and any corporate group where at least one member of the UK group meets the ESOS criteria.

  • A large undertaking is one that employs at least 250 people,
  • Or has an annual turnover in excess of €50 million and a balance sheet in excess of €43 million.
  • Most public sector bodies are excluded, but other organisations that receive some public funding, such as universities, may qualify.

 

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Returning to site?

This short video provides some practical advice on returning to site during the COVID-19 pandemic.

#HVAC #ventilation #aircirculation #recirculation #freshair

#COVID19 #site #buildingmanagement #pharmamanufacturing #staysafe

We know the importance of our customer. We pride ourselves on our knowledge, flexible approach and customer care. It is our mission to ensure our customers have a positive experience when working with our team.

http://www.eeco2.com

#feedback #whatcustomerssay #customercare

#ISPE India will be hosting Pharma Best Practices Webinars over the next few months.

With the global pandemic putting a stop to physical events, this is a brilliant way of sharing best practice knowledge across the industry.

https://register.gotowebinar.com/register/2105721305911786251

https://www.linkedin.com/posts/udayshetty_ispeindia-activity-6712199485319213056-tP2v

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