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PHARMACEUTICAL ENERGY REDUCTION ASSESSMENT WORKSHOP IN INDIA

Client: Global Pharmaceutical Manufacturer | Location: India | Sector: Pharmaceutical Manufacturing

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PROJECT BRIEF

EECO2 was appointed to carry out a pharmaceutical energy reduction assessment workshop, which included a HVAC energy assessment and major capital project review.
The objectives of the workshop were to create a cost-effective plan to reduce energy consumption at the client site whilst maintaining product quality, compliance & safety. Any identified projects were expected to be practical, realistic and implementable, considering site constraints, development plans and new investments.

METHODOLOGY

EECO2 conducted an on-site HVAC projects and energy reduction Assessment Workshop event working together with the client site engineering team.

Phase 1: Data collection, analysis, energy trending and mapping
Phase 2: On site Assessment Workshop event
Phase 3: Final report preparation, review and action planning

Energy maps were produced by analysing the data provided by the site. The previous full year data was used to prepare the maps. These were split by uses and by buildings to identify significant energy uses and locations to focus on.

SOLUTION

The solutions below are based on 24 developed projects for the site:

Biomass Boiler

Fresh Air Pre-treatment

HVAC optimisation - air change rates in areas are higher than needed to maintain air cleanliness/classification

Condensing Economiser for Fuel Oil Boilers

New RO to treat waste streams

RESULTS

Annual energy savings identified:

Annual energy savings identified:

21.7 GWh

24% site reduction

Annual energy cost savings identified:

Annual energy cost savings identified:

$3.15 Million

40% site reduction

Annual CO2 savings identified

Annual CO2 savings identified

26 tonnes

51% site reduction

Annual water savings identified: 102,000 m3

The savings identified have an overall simple payback period of 1.8 years.

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