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HVAC ENERGY REDUCTION IN EFFERVESCENCE MANUFACTURING AREA

Client: Global pharmaceutical company | Location: United Kingdom | Sector: PHARMACEUTICAL MANUFACTURING

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PROJECT BRIEF

Our client had an issue with very high energy demand driven by the original HVAC system design which was also unable to meet product critical relative humidity conditions during summer months.

SOLUTION

Following a detailed review of the HVAC and BMS systems, we implemented the following:

Reduce existing air change rates

Reduce existing fresh air volume

Install new VSD’s to the supply air fans

Replace the existing supply air diffusers to improve air distribution

Re-commission and balance the complete manufacturing areas HVAC system

Supported upgrade of BMS system, installation of VSD’s

Maintenance upgrade of filtration and control valve replacement

Completed product risk assessments, Engineering Change Control documentation and all required regulatory documentation covering the changes

CLIENT TESTIMONIAL

The savings delivered during phase 1 have exceeded our expectations and the quality team have supported the risk based approach used to deliver the savings. We now have to move on to phase 2 upgrade which is much more demanding but the confidence and structure knowledge we gained during phase 1 will help us deliver our target for the year.

Global pharmaceutical company

RESULTS

Energy savings delivered (per year)

Energy savings delivered (per year)

1,500 mWh

Energy cost savings (per year)

Energy cost savings (per year)

£58,000

Emissions reduction (per year)

Emissions reduction (per year)

686 tonnes

of CO2

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