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FULL ENERGY ASSESSMENT AT PHARMACEUTICAL MANUFACTURING SITE IN JAPAN

Client: Global Pharmaceutical Manufacturer | Location: Japan | Sector: Pharmaceutical Manufacturing

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PROJECT BRIEF

EECO2 was to provide the client with principle consultancy expertise to support an Energy Assessment with their GMS manufacturing chain. 

Along with the site team and the energy assessment team, EECO2 performed an energy assessment on the client site in Japan – focusing on HVAC improvements.

The client site has a real opportunity to deliver significant energy and cost savings over the next 5 years. Especially involving HVAC, as this is their largest saving opportunity. Any changes to the HVAC system must be done in a way that ensures no quality impact and so it is important to involve HVAC experts like EECO2.

METHODOLOGY

Focusing on the HVAC system on site, the EECO2 team completed the following:

Data collection & energy mapping
HVAC data collection & modelling
Energy Assessment support on client site

SOLUTION

There were 34 projects on the final project list, with 14 of them producing 80% of the savings. They included:

HVAC Optimisations (All site)

Optimise Chiller Control and Setpoint of Chilled Water Temperature

LED Upgrades

BMS Optimisation

Dehum Reactivation Heat Recovery (10 Units)

Improve Condensate Recovery

EC Fan Trials

Switch Off Plan for Production, Offices, Labs, Comp Air Supplies

RESULTS

Energy savings identified (per year):

Energy savings identified (per year):

4,130 MWh

30% site reduction

Energy cost savings identified (per year):

Energy cost savings identified (per year):

38 Million Yen

31% site reduction

Emissions reduction identified (per year):

Emissions reduction identified (per year):

1,427 tCO2

of CO2 emissions

The savings identified have an overall simple payback period of 3.2 years.

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