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ENERGY SAVING OPPORTUNITIES IN LIFE SCIENCE FACILITIES

Client: Global Pharmaceutical Manufacturer | Location: Kenya | Sector: PHARMACEUTICAL MANUFACTURING

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PROJECT BRIEF

EECO2 specialises in identifying and delivering energy savings in highly regulated environments for global businesses desiring to reduce energy consumption, cost & carbon footprint.  EECO2 supported this Top 10 Pharmaceutical Manufacturer in delivering Global Energy Reduction Projects.

METHODOLOGY

EECO2 provided engineering, validation & project management support for the following stages of project delivery:

1. Detail survey & scheme design for trial HVAC project HVAC

2. Feasibility design for ACPH, FA and pressure regime schemes

3. Production of functional requirement specifications & change control documentation. Interface with QA, engineering & production

4. Details design & PM support

5. Delivery trial projects & full turnkey delivery (utilising local expertise)

SOLUTION

HVAC Proposed Saving Opportunity - Key Points of Study:

Air Volume Reduction (Maintaining Compliance & heat load removal)

Reducing fresh air volumes to minimum for pressure and occupants & GMP

BMS Optimisation

Night Set-Back and Shut Down strategy of HVAC systems

High Efficiency Motors

Fan Upgrades

Filtration – low energy filters / excessive filtration

Maintenance issues commonly found in HVAC plants

Cooling & Heating Systems Optimisation

Facility GMP Risk Assessments

RESULTS

Energy savings identified (per year):

Energy savings identified (per year):

478,072 kWh

Energy cost savings identified (per year):

Energy cost savings identified (per year):

8,667,436 KES

21% reduction in site energy costs

Emissions reduction (per year):

Emissions reduction (per year):

182 tonnes

of CO2 emissions

EECO2 will support the site going forward, as required, for HVAC & BMS development.
EECO2 have developed bespoke monitoring & measuring systems (MEMU) to support & measure delivered energy savings.

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