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ENERGY EVENT AT API MANUFACTURING SITE IN INDIA

Client: Global Pharmaceutical Manufacturer | Location: India | Sector: Pharmaceutical Manufacturing

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PROJECT BRIEF

As the specialist in pharmaceutical HVAC energy efficiency, EECO2 was selected to be part of this energy event; concentrating on the HVAC side of creating cost-effective plans to reduce energy consumption at the client site, whilst maintaining product quality, compliance & safety. Any identified projects were expected to be practical, realistic and implementable, considering site constraints, development plans and new investments.

METHODOLOGY

EECO2 worked with the site engineering team, providing specialised services based on the site HVAC systems. Energy maps were produced by analysing the data
provided by the site. The previous full year data was used to prepare the maps. These were split by uses and by buildings to identify significant energy uses and locations to focus on.
The teams worked extremely well together on site, having prepared information beforehand, the event was effective in producing multiple projects. The teams created implementation strategies for each project to encourage the site team to continue on and achieve the savings identified.

SOLUTION

The solutions below are based on 17 developed projects and 9 ‘Just do it’ projects for the site:

GMP HVAC Optimisation

HVAC Plant Maintenance

Motor Upgrades

Meter monitoring and targeting

Boiler Improvements

RESULTS

Annual energy savings identified:

Annual energy savings identified:

6,600 MWh

(24% site reduction)

Annual energy cost savings identified:

Annual energy cost savings identified:

£200k

(31% site reduction)

Annual CO2 savings identified:

Annual CO2 savings identified:

3650 tonnes

(26% reduction)

The savings identified have an overall simple payback period of 3 years.

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